Scattered.
Certificates, permits and work orders live in different systems and on paper. No single view of what’s complete.
What’s blocking the restart?
Know what’s ready before you restart. Every inspection. Every certificate. Every open issue.
See it worked throughA restart is decided
by paperwork.
The maintenance is finished. Whether the plant can start depends on what every inspection, certificate, permit and work order says. And those records sit in different systems, formats and filing cabinets.
Checked by hand.
Engineers compare finished work against the restart procedure line by line. It can take longer than the work itself.
Found too late.
An expired certificate or open snag surfaces at the final go/no-go review. The restart slips.
What the AI reads.
Every record the restart depends on, in whatever form it arrives, checked against the requirement it has to satisfy.
In
- Inspection reports
- Work orders
- Certificates
- Permits to work
- Punch lists
- Restart procedure
At work
- Sense Reads scans, PDFs, photos and exports.
- Understand Pulls out tag, date, signatory and result.
- Check Checks each record against its requirement.
- Anticipate Flags what expires or slips before restart.
- Operate Sends each gap to its owner and keeps it live.
Out
One readiness record. Every line carries its evidence.
One live record.
Evidence on every line.
Not a dashboard to interpret. A readiness record your engineers and operations leads can review together.
8 ready · 2 outstanding · 1 blocking
| Tag | Equipment | Status | Evidence | Owner |
|---|---|---|---|---|
| Feed section | ||||
| V-101 | Feed drum | Ready | Internal inspection signed | Static |
| P-102A | Feed pump | Ready | Work order closed · vibration test passed | Rotating |
| XV-103 | Isolation valve | Ready | Function test signed | Instrument |
| E-104 | Feed exchanger | Outstanding | Leak test result not on file | Static |
| Column & overhead | ||||
| T-201 | Column | Ready | Tray inspection signed | Static |
| E-202 | Condenser | Ready | Bundle cleaned · work order closed | Static |
| V-203 | Reflux drum | Ready | Thickness survey within limits | Integrity |
| P-204 | Reflux pump | Outstanding | Alignment check still open | Rotating |
| PSV-2104 | Relief valve | Blocking | Certificate expires before restart | Integrity |
| Bottoms & export | ||||
| E-205 | Reboiler | Ready | Hydrotest certificate valid | Static |
| K-301 | Compressor | Ready | OEM service report on file | Rotating |
Requirement
Every pressure relief device must hold a valid test certificate on the day of restart.
Restart procedure RP-02 · §4.2 · p.11Evidence found
Test certificate for PSV-2104. Tested 14 March. Valid for 24 months.
TC-7731.pdf · scannedConflict
Certificate expires 14 March. Planned restart is 21 March.
Shutdown plan · rev 6Open work
Recertification raised, waiting for a workshop slot.
Work order WO-44817
8Ready
2Outstanding
1Blocking
Open before restart
- BlockingPSV-2104 certificate expires before restart Mechanical integrity
- OutstandingE-104 leak test result not on file Static equipment
- OutstandingP-204 alignment check still open Rotating equipment
Sign-off
- Operations lead Pending
- Maintenance lead Pending
- HSE Pending
The AI prepares the decision. People make it.
Illustrative example. Equipment tags, records and dates are fictional.
Built for the plant network.
Restart records sit on the operational side of the fence. The AI can run there too.
Runs where the records are.
On-premise, at the edge, or fully air-gapped. The records never have to leave the site.
Deployment options ↗People make the call.
The AI prepares the decision and shows its working. Your engineers confirm, override and sign.
How Operate works ↗The record outlives the restart.
Every judgement, override and sign-off is kept, ready for the next shutdown and the next audit.
Security & trust ↗Same records.
Other problems.
The evidence a restart depends on answers other questions too.
What fails next?
Equipment failure
Spot the patterns and warn what may fail next.
See how →What needs maintenance, and when?
Maintenance planning
Decide what should be maintained, and when.
See how →What here isn’t safe?
Safety checks
Flag what’s unsafe or incomplete.
See how →Is the supplier’s evidence complete?
Supplier quality
Find missing or inconsistent evidence.
See how →Bring us your last shutdown’s paperwork.
We’ll run it through the AI and show you what a live readiness record would have caught.
Talk to us →LondonDiscovery AI Limited · United Kingdom
HyderabadReDscvry Technology Private Limited · India
ChennaiReDscvry Technology Private Limited · India