Signals in silos.
Sensor data lives in the historian, repair history in the maintenance system, alarms in the control system. They are never lined up.
What fails next?
Know what fails next. Every alarm. Every work order. Every signal.
See it worked throughFailures announce
themselves. Quietly.
Most breakdowns leave a trace weeks ahead: a vibration creeping up, a temperature that no longer settles, a repair that keeps coming back. The signs sit in historians, alarm logs and work orders that nobody reads together.
Alarms nobody trusts.
Thresholds fire so often they get muted. The one that mattered looks like all the others.
Recognised afterwards.
The pattern is spotted after the failure, by the engineer who fixed the last one.
What the AI reads.
Operating signals, alarms and the full repair history of each asset, lined up on one timeline and compared with how past failures began.
In
- Sensor history
- Alarm & event logs
- Work orders
- Failure reports
- OEM manuals
- Operating context
At work
- Sense Reads sensor streams, alarm logs and repair reports.
- Understand Lines each asset’s signals and history up on one timeline.
- Check Compares today’s pattern with how past failures began.
- Anticipate Warns what may fail next, and roughly when.
- Operate Raises the work order with the evidence attached.
Out
One asset watchlist. Every warning shows its evidence.
Warnings you can
check, not just trust.
Every warning shows the signal, the history and the past failure it resembles, so a reliability engineer can agree or disagree in a minute.
9 normal · 2 drifting · 1 failure pattern
| Tag | Asset | Status | Signal | Owner |
|---|---|---|---|---|
| Pumps | ||||
| P-3101 | Feed pump | Normal | Vibration steady at baseline | Rotating |
| P-3102 | Feed pump | Normal | Vibration steady at baseline | Rotating |
| P-3107 | Transfer pump | Failure pattern | Drive-end vibration rising for 9 days | Rotating |
| P-3110 | Booster pump | Normal | Seal flush pressure normal | Rotating |
| Compressors & motors | ||||
| K-3201 | Compressor | Drifting | Discharge temperature not settling | Rotating |
| K-3202 | Compressor | Drifting | Oil pressure trending down | Rotating |
| M-3305 | Mixer motor | Normal | Current within band | Electrical |
| M-3306 | Mixer motor | Normal | Current within band | Electrical |
| Heat exchange & tanks | ||||
| E-3410 | Cooler | Normal | Approach temperature stable | Static |
| E-3411 | Cooler | Normal | Approach temperature stable | Static |
| E-3412 | Heater | Normal | Duty within design | Static |
| T-3501 | Buffer tank | Normal | Level control normal | Instrument |
Signal
Drive-end vibration up from 2.1 to 4.8 mm/s over 9 days, rising faster each day.
Historian · VT-3107AHistory
The same bearing was replaced 14 months ago after it seized. Vibration rose the same way for 12 days before it failed.
Work order WO-30911 · RCA-0412Context
Load and speed unchanged. Operating conditions don't explain the rise.
Operating log · Area 3Match
Today's curve follows the first nine days of the last failure closely.
Pattern comparison · 2 onsets
1Warning
2Drifting
9Normal
Raised for planning
- WarningReplace P-3107 drive-end bearing Rotating equipment
- DriftingInspect K-3201 discharge valves Rotating equipment
- DriftingCheck K-3202 oil pump and filter Rotating equipment
Sign-off
- Reliability engineer Pending
- Maintenance planner Pending
The AI drafts the request. Planning decides when.
Illustrative example. Assets, readings and dates are fictional.
Built for the operations floor.
Condition data lives on the plant network. The AI can run there too.
Runs next to the historian.
On-premise or at the edge, reading the systems you already run.
Deployment options ↗Explains every warning.
Each warning shows the signal and the past failure it resembles. No black-box scores.
How Anticipate works ↗Sharper with every repair.
Every confirmed or dismissed warning is recorded, so the next one is better informed.
How Check works ↗Same records.
Other problems.
The history behind a failure answers other questions too.
What needs maintenance, and when?
Maintenance planning
Decide what should be maintained, and when.
See how →What’s blocking the restart?
Plant restart
Decide what’s ready and what’s blocking restart.
See how →What runs out before the next delivery?
Stock shortages
Anticipate shortages before they become a problem.
See how →Is this part defective?
Defect inspection
Catch defects on the line, not at the customer.
See how →Bring us the failure you didn’t see coming.
Send the history leading up to it. We’ll show you when the AI would have raised a warning.
Talk to us →LondonDiscovery AI Limited · United Kingdom
HyderabadReDscvry Technology Private Limited · India
ChennaiReDscvry Technology Private Limited · India